Key steps that occur in the toner manufacturing equipment

To manufacture toners, producers need to dispense synthetic resins, colour pigments, and metal oxides into the automated toner powder manufacturing machine. After that, they compound and extrude it on a cooling belt to chill. This stage is vital to produce discrete, free-flowing toners. Once it’s over, they pass the chilled-down sheet into a pre-crusher to break it down and inject the pre-crushed material into the jet mill to further reduce the particle size. It’s important to remove fine toner dust from the jet-milled toner as it can affect the quality of printing or photocopying. Finally, raw toner goes through a high-speed blender for additive coating. When they are ready, manufacturers fill them into tote bins or cartridges.

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What to choose? Conventional toners versus chemical toners

Chemical toners’ producers claim that their product is more consistent, has a smaller particle size, and produces better image quality. However, conventional toners are still more popular than chemical toners because of the large installed base of machines that use conventional toners. New techniques enable producers of conventional toners to generate smaller and more consistent particles. This allows them to compete against their chemical counterpart.

Although the ingredients used for both types are the same, the process of manufacturing chemical toners requires less energy.

The impact of toner machining on health and the environment

Toners are not outrightly toxic, but they can cause genetic mutations. The use of toner manufacturing equipment generates nanoparticles that are capable of altering genetic patterns and metabolic processes. Carbon black, a major constituent of toners, belongs to Group 2B according to the International Agency for Research on Cancer, which means it is possibly carcinogenic. Carbon black effects are a major contributor to climate change as they affect plant health and modify rainfall patterns.

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An effective measure against these concerns is to use biotoners. They use plant-based toner powders and, in addition, save up to 3 liters of crude oil. The emissions from their printing process are also safe.

Some markets may have their own specificities too. Germany, for instance, implemented the Closed Substance Cycle Waste Management Act (KrWG) of 2012 to foster circular economy and to establish rules for waste generation and management. Toners are included in the act as they need to be sorted and collected separately – so producers or holders of waste need to recover it.

Production equipment solutions for toner

Self-cleaning bead mill for highly viscous materials

To prevent blockages, clogging, and cross-contamination coming from ...

Ultra fine bead mill for nanosuspensions

Ensuring the quality, efficiency, and reproducibility of nanosuspensions throughou...

High volume 3D shaker mixer for ceramics

Achieving consistent homogeneity and the logistics of handling and introducing lar...

Miniature scale high-shear mixer

When you have a very limited amount of powder available, you can still test your processes ...

Laboratory conical screw vacuum dryer

The laboratory conical screw vacuum dryer is particularly suitable for the final dryi...

Continuous high-speed paddle mixer

For continuous intensive mixing of fine and cohesive powders, a continuous high-speed pa...

High-shear impact mixer

When you need to mix cohesive powders with liquids or melt binders and require a homogenous end-produ...

Laboratory roller compactor

For the laboratory or small amount compaction, granulation and briquetting of mineral and chemic...

Fluidized bed opposed jet mills

Fluidized bed opposed jet mills rely purely on particle-to-particle attrition in the center ...

Roller compactor for briquettes

Roller compactor

The roller compactor is used for briquetting larger throughputs. Briquetting is the compression of powders in...

Conical screw vacuum dryer

The conical screw vacuum dryer is particularly suitable for the final drying of powders, granules...

Toner classifiers

Especially designed for classifying toner and pigments.

Air flow classifier

Air-flow classifier (pneumatic product feed) for the fine classification of talc, calcium carbonate, bent...

Precision feeders and mixers for plastics processing

Achieve precise blending and feeding for plastics processing with mo...

Industrial strand pelletizer for polymer processing

Optimize polymer pellet production with precision engineering, ensuri...

Industrial powder grinder

Achieve precise particle size reduction and classification with advanced equipment designed for co...

Vacuum dryers for powders and bulk solids

Achieve precise drying and mixing of sensitive materials with advanced vacuum te...

High shear impact mixer for agglomeration and dispersion

Achieve precise homogeneity and efficient agglomeration with a h...

Super high shear mixer for nano to micron powders

Achieve high-precision mixing and surface treatment of nano to micron-s...

Choppers and disintegrators for industrial size reduction

Enhance your production efficiency by mastering size reduction...

Compactors and granulators for powdery products

Transform loose powders into dense, free-flowing granules that enhance han...

Vacuum dryer for powders and granules

Achieve precise moisture control for sensitive materials with a versatile vacuum dryi...

Drying systems for powders and bulk solids

Enhance your production line with precise control of moisture content in powder...

Lab mixer for powder formulations

Achieve precise particle mixing and coating with this stand-alone high-shear lab mixer, d...

Lab-scale powder processing system

Achieve precise control in ultra-small batch processing with a versatile modular system,...

Powder characteristic evaluation

Ensure precise powder analysis and testing in your laboratory to optimize production qualit...

Laboratory vacuum dryer for heat-sensitive materials

Optimize moisture control in heat-sensitive materials with precise a...

Cip/sip cleaning for solids processing systems

Ensure seamless transitions and maintain hygienic production environments w...

Containment solutions for hazardous material processing

Ensure safe and efficient processing of hazardous materials with ...

Conical screw mixer for powder blending

Achieve precise and homogeneous blending with the conical screw mixer, ensuring uni...

Ultra-fine powder flash drying system

Achieve rapid moisture removal and particle refinement with this integrated system, d...

Jet mill for toner and pigment industries

Optimize particle size and distribution for high-demand applications with this h...

Ultrafine classifier for toner and pigments

Achieve unparalleled precision in classifying fine powders essential for high-...

Air classifier for classifying industrial minerals

Achieve precise particle separation with advanced air classifiers, par...

Spherical dryer

Drying vessels that are simple, reliable, and easy to maintain increases product quality and process efficienc...

Filter dryer

The pharmaceutical and bioprocess industries need filtration processes of particularly high quality to ensure the...

Drum cooler for laboratory hot melt processes

Do you need to cool molten masses to solid, thin film or flakes in an R&...

Drum cooler for laboratory hot melt processes

Do you need to cool molten masses to solid, thin film or flakes in an R&...

Steel belt cooler for hot melt extrusion

For producing high volumes of extruded hot melt product a flexible, high capacity ...

Steel belt cooler for hot melt extrusion

For producing high volumes of extruded hot melt product a flexible, high capacity ...

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