Single lane collator for packaging room
Streamline your packaging operations by efficiently collating, counting, and aligning snack products, preparing them for seamless downstream packing while minimizing labor effort.
Collates and Aligns Snack Products for Packing
The Single Lane Collator from AC Horn Manufacturing efficiently collates and aligns snack food products for streamlined packing processes. Designed to reduce labor and enhance productivity, it accepts bags from the packaging machine and gently conveys them into a sequence for easy grouping and packing. Ideal for applications in popcorn, roasted nuts, and coated nuts, it caters to the needs of snack food manufacturers and nut processing companies. This collator is engineered for continuous, high-speed operation, featuring automated functions that minimize manual handling. Its robust design ensures seamless integration into existing production lines, while options for loose pack configurations enhance versatility. With a focus on reducing operational costs and increasing throughput, the Single Lane Collator is a reliable solution for modern packaging rooms.
Benefits
- — Increases production efficiency by organizing products for fast, hands-free packing.
- — Reduces labor costs through automated bag aligning and grouping.
- — Minimizes operational stress with ergonomic design and gentle product handling.
- — Enhances production line integration with customizable configuration options.
- — Lowers operational expenses with high-speed, continuous processing capabilities.
- Applications
- Japanese peanuts, Coated nuts, Roasted nuts, Pellets, Nut butter, Chips, Corn tortillas, Blanched peanuts, Popcorn
- End products
- Chocolate-covered cashews, Teriyaki japanese peanuts, Bbq potato chips, Blue corn tortilla chips, Roasted salted peanuts, Butter toffee popcorn, Cheese snack pellets, Creamy peanut butter, Honey roasted almonds
- Steps before
- Bagging, Sealing, Labeling
- Steps after
- Packing, Case Configuration, Shipping Preparation
- Input ingredients
- bags from packaging machine
- Output ingredients
- collated bags, aligned bags, counted bags, grouped bags
- Market info
- AC Horn Manufacturing is renowned for its expertise in manufacturing industrial equipment for food processing, particularly in nut processing, popping equipment, and material handling systems, known for high-quality engineering and reliable performance in demanding industrial applications.
- Automation
- Operator-friendly, minimizes labor
- Bag handling
- Aligns bags for easy packing
- Capacity
- Adjustable to case configuration
- Conveyor System
- Gently conveys bags
- Counting System
- Counts and groups bags
- Automation level
- Manual / PLC
- Batch vs. continuous operation
- Continuous
- Labor efficiency
- Reduced labor requirements
- Stress reduction
- Operator comfort designed
- Counting and grouping
- Automatic case configuration
- Container shape
- Cuboid / Rectangular
- Feed method
- Conveyor
- Discharge method
- Collating conveyor
- Operator comfort
- Minimized labor requirements
- Collating Conveyor
- Gently conveys and collates bags
- Bags alignment
- Automatic for easy packing
- Counting,Grouping
- Configurable to case arrangement
- Pack Options
- Loose pack, Packer stand